🇦🇺Australia

Production Capacity Loss

2 verified sources

Definition

BOM inaccuracies lead to idle robotics assembly lines and lost manufacturing capacity.

Key Findings

  • Financial Impact: AUD 2,000-5,000 per day in idle equipment
  • Frequency: Daily during production halts
  • Root Cause: Lack of sync between Engineering BOM (EBOM) and Manufacturing BOM (MBOM)

Why This Matters

The Pitch: Robotics players in Australia 🇦🇺 lose 20-30% capacity from BOM-driven idle time. Automation of MBOM-EBOM sync recovers lost production hours.

Affected Stakeholders

Process Engineer, Production Supervisor

Deep Analysis (Premium)

Financial Impact

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Current Workarounds

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Methodology & Sources

Data collected via OSINT from regulatory filings, industry audits, and verified case studies.

Evidence Sources:

Related Business Risks

BOM Inaccuracy Costs

AUD 5,000-20,000 per incident in delays and rush procurement

Engineering Change Order Overruns

AUD 20,000-100,000 per late-stage ECO in complex projects (rework, delays, rush procurement)

Rework from Revision Control Failures

AUD 10,000-50,000 per incident (rework hours, scrap materials, warranty costs)

Capacity Loss from ECO Delays

AUD 1,000-5,000 per day of production delay (idle robots at AUD 500/hr utilization)

Commissioning Overtime Costs

AUD 10,000-20,000 per project in overtime and rush engineer support (based on 40-80 hours at AUD 250/hour)

Rework from Commissioning Failures

AUD 20,000-50,000 per project in rework and downtime (industry standard 20-30% of commissioning budget)

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