🇩🇪Germany
Qualitätsmängel und Nacharbeiten in JIT-Produktion
1 verified sources
Definition
Production halts only on quality checks in JIT; defects lead to rework, refunds, and compensation in precision manufacturing.
Key Findings
- Financial Impact: 25% scrap reduction potential but unmitigated risks cost 2-5% of output value; 98% defect-free target often missed
- Frequency: Per shift in supplier-dependent chains
- Root Cause: Real-time inspections overwhelmed in high-speed Kanban flows
Why This Matters
This pain point represents a significant opportunity for B2B solutions targeting Motor Vehicle Parts Manufacturing.
Affected Stakeholders
Qualitätsmanager, Montagearbeiter
Deep Analysis (Premium)
Financial Impact
Financial data and detailed analysis available with full access. Unlock to see exact figures, evidence sources, and actionable insights.
Unlock to reveal
Current Workarounds
Financial data and detailed analysis available with full access. Unlock to see exact figures, evidence sources, and actionable insights.
Unlock to reveal
Get Solutions for This Problem
Full report with actionable solutions
$99$39
- Solutions for this specific pain
- Solutions for all 15 industry pains
- Where to find first clients
- Pricing & launch costs
Methodology & Sources
Data collected via OSINT from regulatory filings, industry audits, and verified case studies.
Related Business Risks
Produktionsausfälle durch JIT-Lieferengpässe
2-week production halts costing €250,000-€1M per incident; industry-wide $2B savings potential but risks offset gains
Kapazitätsverluste durch Engpässe in Kanban-Systemen
15% productivity drop from bottlenecks; 25% scrap/waste increase without mitigation
GoBD-Verstöße durch fehlerhafte EDI-Aufzeichnungen
€5.000-€50.000 Bußgeld pro Verstoß; 10-20 Stunden Prüfungsvorbereitung
Kapazitätsverluste durch lange ECO-Bearbeitungszeiten
€50,000-€200,000 per delayed project (based on engineer hourly rate €100 x 500-2000 lost hours)
Unabgerechnete Lieferungen durch ASN-Fehler
1-3% Umsatzleckage; €10.000+ pro Monat bei High-Volume
Kostenexplosion durch ECO-Verzögerungen
Several months delay = €100,000+ in extra prototyping/retooling costs
Request Deep Analysis
🇩🇪 Be first to access this market's intelligence