🇮🇳India

खराब माल का नुकसान (Spoilage और Waste Loss)

3 verified sources

Definition

Manual FIFO inventory management leads to expired products remaining in warehouse storage. Search result [4] states: 'inability to access in time product data regarding shelf life span can prevent inventory management to monitor the products close to expiration, contributing to higher product expiration at FFR shelves.' Search result [1] confirms FIFO reduces 'risk of expired inventory' and 'economic losses associated with expired or expired products.'

Key Findings

  • Financial Impact: ₹2,00,000–₹5,00,000 per month (8-15% of raw material cost for mid-sized preserves manufacturers); ₹24,00,000–₹60,00,000 annually
  • Frequency: Continuous (daily/monthly); peak during monsoon and summer when spoilage accelerates
  • Root Cause: Manual inventory tracking; lack of real-time traceability systems; delayed identification of shelf-life expiry

Why This Matters

The Pitch: Indian fruit/vegetable preserves manufacturers waste 8-15% of raw material annually due to spoilage and obsolescence. Automated FIFO systems with real-time expiry tracking eliminate manual rotation delays and prevent ₹2-5 lakh monthly losses in mid-sized facilities.

Affected Stakeholders

Warehouse Manager, Inventory Supervisor, Supply Chain Manager, Finance/Cost Accounting

Deep Analysis (Premium)

Financial Impact

Financial data and detailed analysis available with full access. Unlock to see exact figures, evidence sources, and actionable insights.

Unlock to reveal

Current Workarounds

Financial data and detailed analysis available with full access. Unlock to see exact figures, evidence sources, and actionable insights.

Unlock to reveal

Get Solutions for This Problem

Full report with actionable solutions

$99$39
  • Solutions for this specific pain
  • Solutions for all 15 industry pains
  • Where to find first clients
  • Pricing & launch costs
Get Solutions Report

Methodology & Sources

Data collected via OSINT from regulatory filings, industry audits, and verified case studies.

Evidence Sources:

Related Business Risks

FSSAI/HACCP अनुपालन दंड (FSSAI Penalties and Audit Failures)

₹1,00,000–₹10,00,000 per audit failure (product seizure + fines); ₹5,00,000–₹20,00,000 for facility closure (lost revenue + compliance remediation)

मैनुअल FIFO ट्रैकिंग में समय नुकसान (Manual FIFO Tracking Time Delays)

40-60 hours/month × ₹300–₹500/hour (warehouse supervisor wage) = ₹12,000–₹30,000/month or ₹1,44,000–₹3,60,000 annually; Lost sales capacity: 5-10% of potential throughput = ₹5,00,000–₹20,00,000 annually

गलत खरीद निर्णय (Poor Purchasing Decisions Due to Inventory Blind Spots)

15-25% excess carrying cost (inventory holding cost × excess stock); 5-10% emergency procurement premium = ₹15,00,000–₹40,00,000 annually for mid-sized facility

FSSAI अनुपालन दंड और संयंत्र बंदी जोखिम (FSSAI Compliance Fines and Factory Shutdown Risk)

₹50,000–₹5,00,000 per compliance violation; factory shutdown = ₹2,00,000–₹50,00,000 lost revenue per week (estimated for medium preserve manufacturers)

HACCP कार्यान्वयन और परामर्श लागत (HACCP Implementation and Consulting Costs)

₹5–₹20 lakhs per annum in consulting fees; 200–400 internal staff hours/year (₹2–₹8 lakhs in opportunity cost); repeat audits add ₹2–₹5 lakhs per cycle

HACCP कार्यान्वयन से उत्पादन बाधा (HACCP Implementation Production Bottleneck)

5–10% production capacity loss = ₹15–₹50 lakhs annual lost revenue for mid-size preserve manufacturer (5–10 MT/day capacity); manual monitoring = 40–60 staff hours/month diverted

Request Deep Analysis

🇮🇳 Be first to access this market's intelligence