🇮🇳India

मैनुअल सीरिएलाइजेशन से अतिरिक्त परिचालन लागत (Manual Serialization Process Overhead)

2 verified sources

Definition

Manual serialization processes require data entry at multiple production stages, verification steps, and audit trail maintenance. Without MES integration, companies face delayed quality checks and inefficient recall management.

Key Findings

  • Financial Impact: 40-60 hours/month of manual labor = ₹3,00,000-₹8,00,000 annual overhead (assuming ₹625/hour blended labor cost in India)
  • Frequency: Continuous (daily process)
  • Root Cause: Lack of integration between MES software, RFID/barcode systems, and ERP platforms for automated data capture

Why This Matters

The Pitch: Robot manufacturers waste 40-60 manual labor hours monthly on serialization data entry and reconciliation. Automated barcode/RFID systems eliminate 80% of manual work, saving ₹3,00,000-₹8,00,000 annually per facility.

Affected Stakeholders

Production Operators, QA Technicians, Data Entry Staff, Supply Chain Planners

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Financial Impact

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Current Workarounds

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Methodology & Sources

Data collected via OSINT from regulatory filings, industry audits, and verified case studies.

Evidence Sources:

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