Lautering Bottlenecks from Inefficient Run-Off Monitoring
Definition
Lautering is the primary time bottleneck in brewhouse operations due to imprecise monitoring of wort clarity and flow, leading to idle equipment and extended cycle times. Without automated sensors, every minute lost delays overall brewhouse throughput and reduces daily brew capacity. Advanced systems like LAUTERSTAR reduce net lautering times to 70 minutes with 99% extraction.
Key Findings
- Financial Impact: $100,000+ per year (from 10% capacity reduction in mid-size breweries)
- Frequency: Daily (each lauter cycle)
- Root Cause: Lack of inline analysis for raking control and real-time turbidity, causing manual delays and suboptimal process timing.
Why This Matters
This pain point represents a significant opportunity for B2B solutions targeting Breweries.
Affected Stakeholders
Brewhouse Operator, Shift Supervisor, Plant Manager
Deep Analysis (Premium)
Financial Impact
Data available with full access.
Current Workarounds
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Methodology & Sources
Data collected via OSINT from regulatory filings, industry audits, and verified case studies.
Related Business Risks
Product Quality Degradation from Unmonitored Filter Breaks in Mash/Lauter
Excessive Solids Carryover and Wort Loss in Lauter Tun Run-Off
Manual Fermentation Sampling Labor Waste
Excessive Packaging Line Waste and Reject Rates
Extended Fermentation Tank Turnaround Time
Inconsistent Batches from Stalled Fermentations
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