🇺🇸United States

Scaling and Corrosion Requiring Rework and Well Cleaning

2 verified sources

Definition

Brine scaling and corrosion in reinjection wells reduce capacity, necessitating frequent chemical cleaning and infrastructure rework. A geothermal power plant improved reinjection capacity via advanced scale control, implying prior losses from blockages. This leads to downtime and compensation for reduced output.

Key Findings

  • Financial Impact: Not quantified; capacity improvements post-mitigation
  • Frequency: Recurring maintenance cycles
  • Root Cause: Unmanaged brine chemistry causing scale formation and corrosion

Why This Matters

This pain point represents a significant opportunity for B2B solutions targeting Geothermal Electric Power Generation.

Affected Stakeholders

Maintenance Teams, Process Engineers, Well Integrity Specialists

Deep Analysis (Premium)

Financial Impact

$150,000–$450,000 annually per facility from unplanned downtime, equipment damage during emergency cleaning, overtime labor, potential equipment failure accidents, and lost municipal revenue during outages • $180,000–$320,000 annually per well from unplanned cleaning events, lost capacity (60–600 kg/s brine flow), and overtime labor for emergency chemical treatments and well flushing • $1M+ penalties and lost dispatch revenue annually

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Current Workarounds

Ad-hoc chemical dosing calculations via email chains and desktop apps • Excel dashboards for downtime reporting to grid operators • Manual logging and tracking of well performance metrics in spreadsheets

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Methodology & Sources

Data collected via OSINT from regulatory filings, industry audits, and verified case studies.

Evidence Sources:

Related Business Risks

Frequent Corrosion and Leaks in Cold Reinjection Wells

Not quantified; operational cost savings expected from mitigation

Reduced Reinjection Efficiency and Thermal/Chemical Breakthrough

Not quantified; linked to power plant capacity loss and additional drilling

Environmental and Regulatory Risks from Ineffective Brine Disposal

Not quantified; potential fines from pollution violations

Excessive Maintenance and Downtime from Turbine Erosion and Corrosion

$Unknown - reduced efficiency and higher O&M costs documented across plants

Idle Equipment and Reduced Power Output from Turbine Inefficiencies

$Unknown - output diminished by fouling and downtime across geothermal plants

Excessive Chemical Dosing and Scale Removal Costs

$ savings of 33% on chemical costs per well (implying prior overruns)

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