Kosten durch fehlerhafte Endabnahmeprüfungen und Nacharbeit

Definition

Australian manufacturing guidance stresses that robust inspection and testing are required to reduce defective products and improve profitability, and that better quality control directly cuts the cost of returns and warranty claims.[3] Final assembly testing that relies on manual checklists and non‑standard documentation increases the probability that defects pass to the customer, particularly for complex industrial machinery. When failures surface in the field, manufacturers incur rework labour, parts, technician travel, and warranty replacement costs, as well as potential line‑down penalties from industrial customers. Logic based on typical manufacturing quality economics and Australian practice suggests that poor final test and documentation can consume 1–3 % of annual revenue in scrap, rework, field fixes and warranty.

Why This Matters

The Pitch: Industrial machinery manufacturers in Australia 🇦🇺 waste schätzungsweise AUD 500.000–2 Mio. pro Jahr je Werk durch Nacharbeit, Ausschuss und Garantieansprüche nach unzureichend dokumentierten Endabnahmeprüfungen. Automation und Standardisierung der Endtests und Prüfprotokolle reduziert diese Verluste deutlich.

Affected Stakeholders

Qualitätsmanager, Produktionsleiter, Service- und Warranty-Manager, CFO/Controlling, Key Account Manager

Related Business Risks