🇦🇺Australia

Downtime During Commissioning

2 verified sources

Definition

Commissioning phases minimize downtime but still require sequential testing, start-up monitoring, and adjustments, leading to lost production capacity.

Key Findings

  • Financial Impact: AUD 5,000-15,000 per week of idle equipment (40% reduction potential via virtual methods)
  • Frequency: Every system handover
  • Root Cause: Reliance on physical rather than virtual testing

Why This Matters

The Pitch: Australian robotics engineering wastes AUD 15,000/week in production downtime from commissioning delays. Virtual commissioning cuts this by 40%.

Affected Stakeholders

Production managers, Operations teams

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Financial Impact

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Current Workarounds

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Methodology & Sources

Data collected via OSINT from regulatory filings, industry audits, and verified case studies.

Evidence Sources:

Related Business Risks

Commissioning Overtime Costs

AUD 10,000-20,000 per project in overtime and rush engineer support (based on 40-80 hours at AUD 250/hour)

Rework from Commissioning Failures

AUD 20,000-50,000 per project in rework and downtime (industry standard 20-30% of commissioning budget)

BOM Inaccuracy Costs

AUD 5,000-20,000 per incident in delays and rush procurement

Production Capacity Loss

AUD 2,000-5,000 per day in idle equipment

Engineering Change Order Overruns

AUD 20,000-100,000 per late-stage ECO in complex projects (rework, delays, rush procurement)

Rework from Revision Control Failures

AUD 10,000-50,000 per incident (rework hours, scrap materials, warranty costs)

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