Prototyping Rework Expenses
Definition
Prototypes built via machining or 3D printing often require return to concept phase if failing tests, incurring costs for new builds and assembly.
Key Findings
- Financial Impact: AUD 2,000-8,000 per rework cycle (materials + labour)
- Frequency: 20-30% of prototypes require 1-2 reworks
- Root Cause: Insufficient pre-physical FEA validation leading to physical failures
Why This Matters
The Pitch: Robotics firms in Australia lose AUD 20,000+ per prototype on rework. Automation of FEA and digital prototyping cuts this waste.
Affected Stakeholders
Design Engineers, Machinists, Quality Testers
Deep Analysis (Premium)
Financial Impact
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Current Workarounds
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Methodology & Sources
Data collected via OSINT from regulatory filings, industry audits, and verified case studies.
Related Business Risks
Rush Prototyping Overtime Costs
Idle Equipment in Prototyping
BOM Inaccuracy Costs
Production Capacity Loss
Engineering Change Order Overruns
Rework from Revision Control Failures
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