Rush Prototyping Overtime Costs
Definition
Rapid prototyping involves multiple quick iterations using 3D printing, CNC, and sheet metal fabrication, leading to overtime and rush costs when physical tests reveal issues after digital modeling.
Key Findings
- Financial Impact: AUD 5,000-15,000 per project in overtime and rush machining fees
- Frequency: Per prototype iteration cycle (2-5 per project)
- Root Cause: Reliance on physical prototyping post-CAD due to lack of advanced FEA simulation
Why This Matters
The Pitch: Robotics engineering players in Australia waste AUD 10,000+ annually on rush prototyping overtime. Automation of design simulation eliminates this risk.
Affected Stakeholders
Mechanical Engineers, Prototypers, Project Managers
Deep Analysis (Premium)
Financial Impact
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Current Workarounds
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Methodology & Sources
Data collected via OSINT from regulatory filings, industry audits, and verified case studies.
Related Business Risks
Prototyping Rework Expenses
Idle Equipment in Prototyping
BOM Inaccuracy Costs
Production Capacity Loss
Engineering Change Order Overruns
Rework from Revision Control Failures
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